How To Make Speaker Box – About: I have been working since 2006 creating and writing about everything I love to do. I am now the Developer and Head of Design Programs for Autodesk which has recently built… Read more about noahw »
Making your own speakers is one of the coolest, easiest, and most effective DIY projects I’ve ever come across. I’m actually shocked that he hasn’t played a bigger role in society … well, until now.
How To Make Speaker Box
Some communication projects can be completed in a week, while others take longer. Financial consulting packages start at around $100, while packages with more advanced features can total thousands of dollars. No matter how much you choose to spend on your speakers, you could be building something that looks as good as a commercial product that costs 10 times as much.
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So, if you have access to a table saw, a saw, a drill, wood glue, a clamp, and a place to work with sawdust, you have the means to make your own. custom speaker. .
This Expert covers everything, from removing parts, to tips and tricks, to different and exciting finishing options.
The pictures below show some of the speakers I’ve built over the past 10 years.
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In 1997, I went to the Home Entertainment Show with my dad. We set out to create the best speakers. We listened to all the top models from the manufacturers. I knew all the pilots from DIY lists, and wondered who would dominate.
At the end of the day, after the votes, we chose the JM Labs Grande Utopia as our favorite model, hands down. Since then, it has been widely accepted that the Great Utopia is among the
Home audio speakers in the world. The only catch was when the speaker sold for $40,000, and now the updated model, equipped with a beryllium tweeter, costs even more.
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JM Labs uses Focal branded drivers from a related company. Now here’s the interesting part…the same speakers used in the JM Labs speakers can also be purchased from Zalytron. My dad and I bought a very similar set of speakers from the same JM Labs product lines, including “W” cone woofers and acoustic metal dome tweeters, and built our own “DIY Grande Utopias”. for just $3,000. I wouldn’t say these are exact copies of the Grande Utopias, but they sound amazing and at less than 1/10 the price it’s hard to argue. So, my friends, I think everyone should make their own speakers.
I made my first speaker set as a high school student over 10 years ago. I’ve done it for friends, clients, and now as prizes for our Sound Arts contest. Over the years, I’ve developed a few simple theories about creating content that I think are just right.
Yes, the sound is better, and no, you don’t have to be a speaker to hear the difference.
Making The Speaker Part 2: Construction
Before going on a DIY workshop tour, take some time to familiarize yourself with the process (this Instructable covers it), and also check out the sites that showcase the work, designs, and companies that share it. The best parts include a wide range of designs, drive options and technologies to find and choose from.
Parts Express is great for entry-level drivers and is a great supplier of a variety of custom parts.
Madisound offers a wide range of products, from hi-fi components to complete packages to fully integrated speakers.
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Zalytron is the largest American distributor of world-renowned Focal-brand speakers and offers everything from budget packages for the budget-conscious manufacturer to high-end audio packages that rival the best speakers in the industry.
Using the resources listed in the previous step, you can begin the process of choosing your drivers or packages for your content creation project. Audio manufacturers are still debating the best drivers, rarely agreeing on a single winner. That being said, some of the best brands in the field have proven themselves time and time again, as DIY designers have used them in their designs around the world. and enjoy their work. The LDSG is a great resource for understanding the comparison of drivers you are considering competing with.
The best resources for diagnosing the issues listed above can be found directly on the dealer’s website, the manufacturers’ technical documentation, and the LDSG.
Make Speakers Box Yourself
Take your time to learn about audio technology and the parts you want to use. When choosing from tweeters alone, you can choose from horn tweeters, soft dome tweeters, metal tweeters, coaxial speakers, tape tweeters, bullet tweeters, tweeters flame and piezo tweeters.
Most of my builds are with Focal brand drivers. I do this for no better reason than the one I mentioned in step 2. I’ve always been very happy and surprised, especially with Focal’s Audiom TD5 tweeter, TC 120 TD5 tweeter and line of “W” cone woofers.
Audio is supplied with the following drivers from Zalytron and an amp board from Parts Express:
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Once you’ve selected your drivers, it’s time to start planning the cabinet. Work with your parts supplier to choose an accessory design that fits your specific parts. If you are making a package, you should have a box diagram with your drivers and transfer plans.
A box design can make a $5 driver sound like a $500 speaker, but if it’s not designed and built right, a $500 driver can sound like s taken out of a speaker. old transistor radio. DIY Speaker Builders can’t build their own speakers, but we build our own speakers, so they’re quirky, creative, carefully crafted, and shine. Therefore, it is in the design and operation of the office cabinet that we spend most of our time.
Cabinet design decisions start with factors, such as the volume of the cabinet, whether it will be sealed or ported, the amount of cabinet protection required, the thickness of the material required to be done, and the height of the cabinet. The tweeter should be positioned as close as possible to the listening ear.
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From there he moved on to complex and sonic decisions such as smoothing corners to reduce interference, creating horn structures to increase sound, using external materials to interfering with noise frequencies, line arrays to improve performance, placing loudspeakers at different distances from the listener to account for the fact that high frequencies travel faster than low frequencies, and canceling in parallel faces – the boards that create resonant frequencies , by creating multi-shaped cabinets, or better, circles, instead of a standard square cabinet.
That being said, most DIY speaker builders start out with a simple square speaker design that, while lacking all the bells and whistles and technical stuff listed above, still sounds great. .
I build all my speakers from a type of fiberboard called MEDEX. It’s a LEED-certified formaldehyde-free material that’s similar to MDF, but it’s heavier, more absorbent, and more absorbent. Many contractors use it as a building material in humid climates, and it is widely used to build decks.
Speaker Boxes Done On Order
Not stocked on all wood floors, but can be ordered separately. If you can’t find a source of wood flooring in your area, or you don’t want to pay the price, MDF is the next building material. Avoid plywood, hardwood, OSB, chipboard, and low-density fiberboard if possible.
The cracks should be as loud as possible. They are usually heavy, thick walled and well made. Ideally, the entire housing should be made from 1.5″ material. In fact, I have only built a handful of boards this thick due to cost and weight. The industry standard is 1.5″ front and 3/4″ for the rest of the cabinets. Zalytron manufactures its cabinets to these specifications. Many other companies do not. Please check the contents of your special package if you order one in the cabinet.
Plan out your speakers on paper and create a cut out design on 4′ x 8′ sheets of paper. Go to the lumber yard and pick up as much MDF or MEDEX paper as you need for your projects.
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Transfer your cut pattern to the paper itself, then start tearing it out, making the larger cuts first. Work large sheets of paper into small, manageable panels and cut them to size. When cutting the same size panels, make sure your passes are the same size on the table saw at the same time, without moving the fence, so that the parallel panels are the same size.
Hugs to all of you
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